Syntegon update on home product packaging
Wet wipes, air fresheners, tissues and insect control products ensure freshness, hygiene, and health on a daily basis. But first, they must discover their way from the manufacturers to the consumers. Robust and bonny secondary packaging plays a decisive role. Bernhard Vaihinger, production manager for case packers at Syntegon Technology, explains which key factors need to be considered in the packaging process – and how the company is responding to current market trends.
Do home products have a common denominator, especially with regard to secondary packaging?
Vaihinger – They exercise. Whether manufacturers innovate shampoo or adhesive strips to the market, they all want to sell their products. Packaging takes on a double role – start, it has to brand sure that products arrive at supermarkets, drugstores, and shops unharmed and in good shape. Second, products should also attract consumers' attention trough an appealing expect at the point of sale, specially in high-wage countries like Cardinal and Western Europe. Display or tray packaging in detail highlight the product brand and encourage consumers to purchase them. At the same time, display packaging provides improved stability on the shelf. Trays can also be set upward very quickly and products are gear up for sale immediately afterwards inflow.
Talking about requirements, what challenges does this packaging pose for manufacturers?
Vaihinger – Since these solutions are intended to serve multiple purposes, manufacturers work with custom designed blanks. Moth traps are a good instance – a leading manufacturer relies on packaging that meets both transportation and display requirements. A perforated line separates the upper office of this shelf-set packaging so that the individual packages are visible on the shelf and the products are presented attractively. But blanks are frequently sparse and fragile due to the strong perforation. If not processed gently, they will tear during the folding procedure. This results in unnecessary product waste, which could be avoided past using appropriate technologies.
How can this be avoided? And how can these sophisticated blanks be processed?
Vaihinger – It is of import to take workflows that friction match the forming specifications of the blanks and prevent tearing or breaking, even at high speeds. Machines must be adjustable to the cutting and crease lines too every bit the perforations of the blank. With the Elematic 2001 Wrap-Around (WA), Syntegon has adult a fully automated single-level instance packer with product infeed and grouping, which enables packaging from simple one-piece wrap-around cases to shelf-ready two-piece cases. With speeds of up to twoscore cases per minute and a feeding charge per unit of upward to 600 products per infinitesimal, it is one of the fastest case packers on the market.
What most high flexibility, especially in a market characterized by varying pack styles and sizes?
Vaihinger – Frequent changes between different packaging formats are office of the daily routine for many manufacturers. A well-known supplier of wet wipes, for example, sells them in twelve different packaging configurations. It was this variety – vertical and horizontal grouping, unmarried-row or multi-row arrangement within the multipack – that fabricated the manufacturer address the event of format changeover. Since the moisture wipes encompass a large format range, the Elematic 3001 is ideal equally an ergonomic wrap-effectually instance packer for medium to large packaging – and also offers swell flexibility in formats and packaging styles.
Secondary packaging holds high innovation potential. What implications does this have for an equipment supplier similar Syntegon Engineering?
Vaihinger – Food retailers want to consolidate market place growth, a goal nosotros also take into account. In addition to the Elematic Click system, nosotros have adult an arroyo to produce one-slice display packages on existing Syntegon instance packers. This development was initially driven by the request of a US customer. To ensure attractive display packaging on the shelves with minimum packaging material, Syntegon developed the one-piece display pack style "DisplayWrap" (patent pending), which is becoming increasingly pop in the US. We benefit from the fact that our instance packers are flexible and designed for a broad product portfolio in both classic food and non-food applications.
Which market trends are most important and how is Syntegon Technology responding to them?
Vaihinger – Independent of the customer, the trend towards sustainable packaging materials is gaining ground. Solutions based on grass, kokosnoot or saccharide cane fiber are slowly but surely replacing plastic materials. Newspaper is likewise conquering new areas of awarding across secondary packaging, for case in cicatrice packaging. The idea hither is for paper to supervene upon plastic. We are modifying our machines accordingly: the Elematic 2001 serial can process solid and corrugated cardboard made from recycled paper and alternative fiber materials, even in a more bent state than usual.
How does that work?
Vaihinger – By fixing the blanks with mechanical clamps and transporting them from the mag to the folding station with full control. This allows the Elematic 2001 to process blanks with a significantly greater curve than the usual three%. Ane of our customers confirmed that the machine is even able to work with a 10% curve at total machine speed. The result is less waste and a more sustainable production. We are also working on packaging that is specially suitable for eCommerce. Packaging is more and more ofttimes taking the direct route from the manufacturer to the consumer, involving less handling interfaces, like logistic centers. These and then-chosen 'direct parcels' need to exist more resistant than those that are first palletized in the logistics center and prepared for transport.
Source: https://packagingsouthasia.com/application/cosmetics/syntegon-update/
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